
Our ASRS Conveyor System consists of high-rise racking systems, stacker cranes, conveyor systems, and automated control and management systems. It enables the automatic storage and retrieval of goods without direct manual handling. The core concept is to replace manual operations with automated equipment and drive warehouse management through data.
Material handling and transportation equipment are responsible for moving goods between storage locations and transporting them in and out of the warehouse. These include stacker cranes, AGVs (Automated Guided Vehicles), shuttle systems (such as four-way shuttles), and RGVs (Rail Guided Vehicles), which provide flexible handling solutions for storage and retrieval operations.The conveyor system includes roller conveyors, chain conveyors, lifts, and other conveying equipment. It is responsible for transporting goods to inbound and outbound stations while connecting internal warehouse operations with external logistics processes.
Depending on the logistics workflow and facility layout, different types of roller or chain conveyor systems can be selected and integrated with various auxiliary devices to perform continuous conveying, accumulation, turning, diverting, merging, and lifting functions.Combined with a PC-based control system and a CPU management system, these components form a complete automated conveying and warehouse automation system.
Typical Technical Specifications
| Warehousing Equipment Parameters | |
| Stacker Crane | |
| Rated load | 0.5-5 tons |
| Travel speed | 160-240 m/min |
| Lifting speed | 40-60 m/min |
| Fork extension speed | 30-40 m/min |
| Positioning accuracy | ±5mm |
| Four-Way Shuttle | |
| 4-Rated load | 5- 1 tons |
| Travel speed | 1.5 m/s |
| Direction change time | ≤3 sec |
| Positioning accuracy | ±2-5mm |
| Battery life | 6-8 hours (battery swap supported) |
| AGV/AMR | |
| Rated load | 0.5-5 tons |
| Navigation | Laser/SLAM/QR code/Magnetic tape |
| Positioning accuracy | ±10-50mm |
| Travel speed | 0.8-1.5 m/s |
| Conveyor System | |
| Conveying speed | 12-20 m/min |
| Load capacity | 50-1500kg |
| Types | Roller/Chain/Belt/Vertical lift |
| Solution Selection Reference | |
Technical Specifications
| Project | Parameter Description |
| System height | 6-35 meters (customizable) |
| Single load capacity | Tray 500-3000kg/material box 50-300kg |
| walking speed | 120~200 m/min |
| Rate of climb | 40~90 m/min |
| Access structure | Single depth/Double depth/Multi depth |
| Control system | PLC+WCS+WMS integrated architecture |
| Environmental suitability | Room temperature/refrigerated/frozen (-25 ℃) |

Improved Space Utilization:Automated warehouses maximize vertical space by using high-rise racking systems for dense storage. Warehouse heights typically range from 10 to 30 meters, significantly increasing storage capacity. Compared with conventional warehouses, storage density can be increased by 3 to 5 times, greatly reducing the required floor space. This advantage is especially valuable in areas where land costs are high and warehouse space is limited.
Enhanced Warehouse Efficiency:Automated warehouses use equipment such as stacker cranes, shuttle systems, and conveyor lines to complete the entire process of receiving, storing, retrieving, and shipping goods automatically. For example, stacker cranes can operate at speeds of 160–240 meters per minute, with a handling capacity of 40–50 pallets per hour per unit. Since forklifts are not required to enter storage aisles, the system can operate 24/7, significantly reducing cargo turnover time and improving operational efficiency.
Reduced Product Damage Rate:Automated equipment utilizes high-precision positioning technology (±2–5mm accuracy) to ensure stable and standardized operations. This minimizes common issues associated with manual forklift handling, such as collisions, scratches, and dropped goods. In addition, the system automatically records the location and status of every pallet, reducing the risk of misplaced inventory and ensuring better cargo security.
Improved Warehouse Management:The WMS (Warehouse Management System) tracks the location, quantity, batch number, and storage time of every pallet in real time. It supports advanced functions such as FIFO (First-In, First-Out), batch traceability, expiration-date alerts, and automated inventory counting. The system can also integrate with ERP and MES platforms, enabling inventory accuracy rates of over 99.9% and providing reliable data to support purchasing, production, and sales decisions.

Case Studies
FAQ
Q1: What types of companies are suitable for an automated warehouse?
A: Automated warehouses are ideal for companies facing high land costs, limited warehouse space, frequent inbound and outbound operations, a moderate number of SKUs, and a need to reduce labor dependency while improving inventory management accuracy. They are particularly well suited for industries such as manufacturing, cold chain logistics, pharmaceuticals, food and beverage, automotive parts, and third-party logistics (3PL).
Q2: What are the building requirements for an automated warehouse?
A: An automated warehouse typically requires sufficient clear height (generally recommended above 8 meters), adequate floor flatness and load-bearing capacity, and a stable power supply. For retrofit projects, the 4-way shuttle solution offers greater flexibility and has lower building requirements, making it suitable for a wider range of warehouse conditions.
Q3: How much more expensive is an automated warehouse compared to a traditional warehouse?
A: The initial investment is typically 2 to 5 times higher than that of traditional racking-and-forklift solutions. However, savings in land utilization, labor costs, energy consumption, and reduced product damage often result in lower overall operating costs. In most cases, the investment can be recovered within approximately 3 to 5 years.
Q4: What is the maximum load capacity of an automated warehouse?
A: The load capacity depends on the selected equipment. A pallet AS/RS can typically handle loads ranging from 500 kg to 2,000 kg per pallet, while customized solutions can support up to 3 to 5 tons. Tote or bin AS/RS systems are generally designed for smaller items weighing up to 50 kg.
Q5: Can an automated warehouse operate in a cold storage environment?
A: Yes. We offer cold-storage versions that can operate reliably at temperatures as low as -25°C. Automated warehouses minimize personnel exposure to cold environments and reduce the frequency of cold room door openings, helping customers achieve significant energy savings.
Q6: Can an automated warehouse integrate with existing ERP systems?
A: Yes. Our WMS provides standard interfaces for seamless integration with mainstream ERP and MES systems, enabling order synchronization, inventory visibility, and real-time data sharing while eliminating information silos.
Q7: Can an automated warehouse handle irregular or non-standard goods?
A: Yes, but customized design is usually required. Based on the dimensions, shape, weight, and center of gravity of the goods, we can design dedicated pallets, carriers, or handling fixtures to ensure safe and efficient storage and retrieval by stacker cranes or shuttle systems.
Q8: My existing warehouse has low ceilings and an irregular layout. Can I still install an automated warehouse?
A: Yes. The 4-way shuttle solution requires relatively low ceiling heights and is typically suitable for warehouses up to 10 meters high. It can also be flexibly deployed in irregular spaces such as L-shaped layouts, trapezoidal buildings, or warehouses with multiple columns, making it an excellent option for warehouse retrofit projects.
Q9: How many people are needed to operate an automated warehouse?
A: Compared with traditional warehouses, labor requirements can be reduced by 50% to 70%. In most cases, only a small number of personnel are required for loading and unloading, system monitoring, and routine inspections. Personnel generally do not need to enter the storage area during normal operations.
Q10: Can an automated warehouse operate 24/7?
A: Yes. The system is designed for continuous operation. Equipment can support automatic charging or rapid battery replacement, while the WCS coordinates multiple devices to work efficiently in rotation, enabling uninterrupted 24/7 operations and supporting high-throughput business demands.
Q11:Can you provide guidance on solution selection?
A:Yes.
Scenario | Recommended Solution |
| Regular high-bay warehouse (8-30m), high throughput | Stacker Crane AS/RS |
| Low-ceiling warehouse (≤15m), irregular layout, retrofit project | 4-Way Shuttle System |
| Flexible handling, point-to-point delivery | AGV/AMR System |
| Large scale, high throughput, high density | Stacker Crane + Shuttle Combination |
Q12: What services do you provide?
A: We provide a complete turnkey service, including requirement analysis, site survey, solution design, equipment manufacturing, installation and commissioning, operator training, and long-term after-sales support. For overseas projects, we also offer international logistics coordination, cross-border project communication, and localized technical support.
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