Product Introduction
Radio Shuttle Racking System
An economical high-density storage solution that achieves automatic storage and retrieval of goods by moving two-way shuttle vehicles back and forth in the tunnels, and is handled by forklifts to move shuttle vehicles between tunnels, achieving multi tunnel operations.
Technical Specifications
|
Parameter |
Specification |
|
Load Capacity per Pallet |
1,500 kg |
|
Handling Equipment |
Radio Shuttle + Forklift |
|
Forklift Operating Aisle |
3,000-3,500 mm |
|
Maximum Lane Depth |
Up to 50 m |
|
Shuttle Speed |
Empty: 1.2 m/s; Loaded: 1 m/s |
|
Positioning Accuracy |
±2 mm |
|
Battery Type |
LiFePO₄ Battery |
|
Continuous Working Time |
8 Hours |
|
Charging Time |
2-3 Hours |
|
Operating Temperature |
-25C to +45°C |
|
Control Method |
Remote Control / WMS Integration |
Key Advantages
High Storage Density
Shuttle racking is designed for high-density, multi-deep pallet storage. Compared with conventional selective pallet racking, it can increase storage capacity by 50–80%, depending on warehouse layout, rack configuration, and storage requirements. By reducing the need for forklift access inside storage lanes, more warehouse space can be dedicated to pallet storage.
Improved Warehouse Safety
Forklifts do not need to enter the storage lanes to load or retrieve pallets. Shuttles handle pallet movement inside the racking, reducing forklift-related collision risks and minimizing the potential for rack damage during daily operations.
FIFO & LIFO Operation
Shuttle racking supports both FIFO (First In, First Out) and LIFO (Last In, First Out) inventory management. The storage and retrieval configuration can be selected according to product characteristics, inventory turnover, batch management, and operational requirements.
Reduced Labor Costs
Shuttles automatically perform repetitive pallet storage and retrieval tasks inside the racking lanes, reducing manual handling and forklift operations. This helps lower labor requirements while improving warehouse operating efficiency.
Ideal for Cold Storage
Shuttle racking is particularly suitable for refrigerated and frozen warehouses. Automated pallet handling reduces the time operators need to spend in low-temperature environments, while high-density storage helps maximize the use of valuable cold storage space.
Easy Expansion
The system offers flexible capacity expansion as business needs grow. Additional shuttles can be added to increase handling capacity, while storage lanes can be expanded when warehouse space and system configuration allow, helping businesses scale their storage operations gradually.
System Components
The Radio Shuttle Racking System typically consists of:
• Radio Shuttle – Automatically moves pallets within the storage lanes.
• High-Density Shuttle Racking – Provides multi-deep pallet storage and supports high-density warehouse operations.
• Forklift – Loads and retrieves pallets at the rack entry points and transfers pallets to and from the shuttle system.
• Charging Station – Provides convenient charging for the radio shuttle and helps maintain continuous operation.
• Remote Controller – Enables operators to control shuttle operations and perform basic functions.
• WMS (Warehouse Management System) – Manages inventory, storage locations, inbound and outbound operations, and inventory information.
• WCS (Warehouse Control System, Optional) – Coordinates shuttle tasks and other material handling equipment for automated warehouse operations.
• Safety Sensors – Help detect obstacles and abnormal conditions to improve operational safety.
Applications
Food & Beverage Industry
Large-volume pallet storage with FIFO inventory control.
Cold Storage Warehouses
Reduce labor exposure to freezing environments.
Chemical Industry
High-density storage for palletized chemical products.
Manufacturing Plants
Efficient raw material and finished goods storage.
Third-Party Logistics (3PL)
Handle seasonal inventory fluctuations efficiently.
Why Customers Choose Our Radio Shuttle Racking System
1.20+ Years of Industry Experience
With over 20 years of experience in warehouse racking and intelligent storage solutions, we have extensive expertise in designing and manufacturing high-density shuttle racking systems. We provide tailored solutions for food and beverage, cold chain, manufacturing, pharmaceuticals, chemicals, and other industries.
2.Customized Shuttle Racking Solutions
Every warehouse has different storage requirements, pallet specifications, building conditions, and operational processes. Our engineering team provides customized shuttle racking solutions based on warehouse dimensions, load capacity, storage depth, SKU characteristics, FIFO/LIFO requirements, and required throughput.
3.Reliable In-House Manufacturing
Our 11,000 m² manufacturing facility is equipped with advanced roll-forming, punching, welding, and powder coating production lines, with an annual production capacity of over 10,000 tons. In-house manufacturing helps us maintain consistent product quality and better control production schedules and delivery times.
4.High-Quality Radio Shuttles
Our radio shuttles are designed for reliable and efficient pallet handling in multi-deep storage lanes. Key components and control systems are carefully selected and tested to ensure stable operation, accurate pallet positioning, and reliable performance in demanding warehouse environments. Our manufacturing process is ISO 9001 certified, and our radio shuttle products have passed CE certification, demonstrating our commitment to consistent quality, safety, and product reliability.
5.WMS Integration & Smart Warehouse Management
Our shuttle racking systems can integrate with WMS, WCS, ERP, and other warehouse management systems. The integration enables digital inventory management, storage location tracking, automated task assignment, and real-time monitoring of warehouse operations.
6.Cold Storage & Special Environment Solutions
We provide shuttle racking solutions for refrigerated and frozen warehouses, including low-temperature environments. Racking materials, surface treatment, shuttle components, batteries, and other equipment can be selected according to specific operating conditions.
7.Global Project & Installation Support
With experience in international warehouse projects, we provide comprehensive support from solution design and manufacturing to transportation, installation, commissioning, and technical support. Our team can also provide remote assistance and overseas installation support when required.
8.Long-Term Technical Support
Our service continues after project completion. We provide technical support for system operation, equipment troubleshooting, maintenance, spare parts, and system optimization, helping customers maintain stable and efficient warehouse operations over the long term.
FAQ
Q1: What is the difference between Radio Shuttle and Drive-In Racking?
Both systems are designed for high-density pallet storage, but their operating methods are different. In Drive-In Racking, forklifts enter the storage lanes to place and retrieve pallets. In a Radio Shuttle System, the shuttle automatically moves pallets inside the racking lanes, while forklifts operate mainly at the lane entrances. This reduces forklift travel inside the racks, improves safety, and increases operational efficiency.
Q2: Does the system support FIFO?
Yes. Radio Shuttle Racking supports both FIFO (First In, First Out) and LIFO (Last In, First Out) inventory management. FIFO is suitable for products with expiration dates or batch rotation requirements, while LIFO is commonly used for products with longer shelf lives and high-volume storage.
Q3: How many pallets can one shuttle handle per hour?
The throughput of one radio shuttle depends on storage lane depth, pallet weight, travel distance, loading and unloading cycles, forklift efficiency, and overall warehouse layout. Therefore, there is no single throughput value applicable to every project. Our engineering team can calculate the required number of shuttles based on the customer's actual inbound and outbound requirements.
Q4: Can the shuttle operate in cold storage?
Yes. Radio shuttle systems can be designed for refrigerated and frozen warehouses, including low-temperature applications. For cold storage projects, the shuttle, battery, electronic components, racking materials, and surface treatment can be selected according to the required operating temperature. Special cold-storage configurations are available for demanding environments.
Q5: What is the maximum lane depth?
There is no universal maximum lane depth for every Radio Shuttle Racking System. The recommended depth depends on pallet dimensions, pallet weight, rack height, shuttle specifications, forklift reach, and required operating efficiency. For high-density applications, multi-deep lanes can be designed according to the specific warehouse conditions and storage requirements.
Q6: Can the system integrate with WMS software?
Yes. The Radio Shuttle Racking System can integrate with WMS, WCS, ERP, MES and other warehouse management or control systems. WMS can manage inventory and storage locations, while WCS can coordinate shuttle operations and other material handling equipment where required.
Q7: How many shuttles are required?
The required number of shuttles depends on storage capacity, required throughput, lane depth, travel distance, pallet weight, operating schedule, and warehouse layout. A system can be configured with one or multiple shuttles according to actual operational requirements. Additional shuttles can also be added as business volume increases, subject to the system design.
Q8: What is the project installation time?
The installation period depends on project size, number of pallet positions, rack height, equipment quantity, warehouse conditions, and system complexity. A typical project includes racking installation, shuttle installation, equipment testing, and system commissioning. After confirming the project scope and site conditions, we can provide a detailed installation schedule.
Flexible inventory strategy
Supports "first in, first out (FIFO)" and "first in, last out (LIFO)" to adapt to different needs such as fast-moving consumer goods, pharmaceuticals (requiring batch management), raw materials, and slow turnover goods (batch storage).
Wide adaptability to load and scenario
It can adapt to 1-5 ton loads (from light and small items to heavy-duty industrial parts), compatible with standard/non-standard pallets, and supports special environments such as room temperature, cold chain (-30 ℃), and explosion-proof.
Modular expansion
Shelves can be horizontally spliced and vertically raised, shuttle cars can be added or removed as needed, and the expansion cycle is only 15-20 days, without interrupting existing operations, perfectly adapting to the business growth of growing enterprises.
Multiple safety protections
The shuttle is equipped with infrared obstacle avoidance, overload protection, and emergency braking devices, eliminating the need for manual entry into the tunnel for operations and avoiding safety risks such as forklift collisions and falling objects from high altitudes.
Easy to operate
With a graphical user interface, ordinary employees can get started after 1-2 days of training, without the need for a professional technical team, and small and medium-sized enterprises can quickly land.
Can be integrated into WMS system
Helping enterprises achieve digitalization of the entire warehousing production logistics process and enhance supply chain resilience.
System Composition
Two way shuttle
Responsible for transporting goods back and forth in the aisle;
01
Shelf system
Multi depth structural design, supporting high-density storage;
02
Forklift system
Realizing the transfer of shuttle vehicles between different lanes;
03
Remote control terminal
Used for task assignment and status monitoring;
04
Battery and charging system
Can quickly replace backup batteries to ensure continuous operation.
05
Applicable scenarios
More Quantity, Less Sample
Industries such as food, beverages, chemicals, tobacco, etc. with large quantities of single varieties and relatively single items
Cold Storage Operation
High work efficiency and operational safety
Deadline Management
Warehouses with strict requirements for item batches that require first in, first out operation management
Increase Storage Capacity
A warehouse with limited storage space that requires maximum utilization of space
Core Advantages
High space utilization
Vertical space development with storage density 3-5 times higher than traditional flat storage.
Efficiency improvement in homework
24-hour uninterrupted operation, with 5-10 times higher efficiency in inbound and outbound than manual labor, and an error rate close to zero.
Cost optimization
Reduce labor demand (by more than 50%), lower land occupation costs, and minimize loss of goods.
Intelligent control
Real time monitoring of inventory status, supporting batch traceability, first in first out (FIFO) and other management rules, data can be integrated with ERP and other systems.
Case Studies
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